Brick Plant & Block Plant

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Product Description

Incorporated in the year 2007, we are one of the leading manufacturers, suppliers and exporters of Brick Plant & Block Plant. Manufactured in compliance with the industrial standards, these plants are used in construction and building applications. Our expert quality analyzers excellently check these plants on regular basis to avoid any kind of defect. We have gained a distinguished repute among our clients due to our excellent quality of Brick Plant & Block Plant. Also, these plants are corrosion resistant and demanded due to its excellent performance.

We manufacture two types of Models

Block Plant - Model ABE10

Semi Automatic
Automatic
Fully Automatic

Brick Plant - Model ABE12

Automatic
Fully Automatic

EQUIPMENTS
EQUIPMENTS	SEMI	AUTO	FULLY
Batching Plant			.
Skip Hoist for Mixer	.	.	.
Main Mixer - Muller/Twin Shaft	.	.	.
Cement Screw Conveyor			.
Pan Mixer (for color)	.	.	.
Belt Conveyor	.	.	.
Brick & Block Machine	.	.	.
which includes hydraulic press with vibrator, hydraulic station, control panel, material feeder, color feeder, pallet feeder, mould	.	.	.
Motorised Pallet Conveyor		.	.
Automatic Pallet Stacker		.	.

Technical Data Of These Plant

Model	ABE10	ABE12
Type	Vibro Press	Vibro Press
Vibration Type	Table Vibration	Table Vibration
Rating Pressure	10-21 MPA	10-21 MPA
Vibration Frequency	3800-4200 rpm	3800-4200 rpm
Cycle time	20-30 secs	20-30 secs
Total Power	Semi Auto - 55 HP Auto - 61 HP Fully Auto - 91 HP	Auto - 68.5 HP Fully Auto - 98.5 HP

Capacity Of Standard Products

Product	Size (in mm)	Model
		ABE10				ABE12
		PCs/cycle	PCs/HR	PCs/8HRs	PCs/Year	PCs/cycle	PCs/HR	PCs/8HRs	PCs/Year
Falcon Paver ("T" shape)	200 x 160 x 80	6	720	5,760	17,28,000	8	960	7,680	23,04,000
Uni Paver	220 x 120 x 80	10	1,200	9,660	28,80,000	14	1,680	13,440	40,32,000
Standard Bricks	230 x 110 x 75	10	1,800	14,400	43,20,000	12	2,160	17,280	51,84,000
Hollow Blocks	390 x 190 x190	3	360	2,880	8,64,000	4	480	3,840	11,52,000

NOTE: We can also design Mould as per customer requirement

Major Raw Materials: Fly Ash, Crusher Dust, Aggregates, Sand, Cement/Hydrate Lime, Gypsum etc.

Process of Manufacturing in a Fully Automatic Brick & Block Plant

The required proportion of raw materials is set in the control panel of the BATCHING PLANT
As per the set proportions, the raw materials are automatically weighed by the load cells and collected in a weigh hopper
The raw mix is then transported and mixed in the MIXER by the SKIP HOIST.
The raw mix from mixer is transported via belt conveyor into the hopper fitted over the BRICK & BLOCK MACHINE
Wooden Pallets are fed into the pallet hopper over which the green brick/bock is formed.
The PLC gives signal to various sensors on the Machine in a synchronized pattern and by a combination of hydraulic pressure and vibration; green bricks/blocks are formed.
The wooden pallets Green Brick/Block on the wooden pallet are the transported using the CHAIN CONVEYOR
The STACKER arms pick the pallets and stack one over the other.
Using the hydraulic trolley, the stack of pallets is shifted to the drying platform for 24hrs drying and next day stacked in the curing area and cured for 15-20 days